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Whizz Engineering Services Private Limited
Whizz Engineering Services Private Limited


Bulk Material Handling

We provide Bulk material handlingequipment used for thehandlingof dry materialssuch as ores, coal, cereals, wood chips, sand, gravel and stone in loosebulk form. It can also relate to thehandlingof mixed wastes.

Bulk material handling is an engineering field that is cantered on the equipment used for the handling of dry materials such as ores, coal, cereals, wood chips, sand, gravel and stone in loose bulk form. It can also relate to the handling of mixed wastes. The purpose of a bulk material handling facility may be to transport material from one of several locations (i.e. a source) to an ultimate destination or to process material.

Table Feeders

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Table Feeders
Approx. Rs 1 Lakh / Piece
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Feeder Table

'Rotary Table Feeders are very useful in converting an intermittent batch process into a continuous material feeding process. They are also particularly helpful in moving sticky or hard to feed materials.'

GENERAL DESCRIPTION AND SPECIFICATION

We have been widely appreciated in the market for providing supreme quality Table Feeder to the customers. These products are highly demanded by the clients for their effective usage in large scale industries. The entire range is assembled using quality-tested components, under the expert guidance of our team of experienced professionals.

The Rotary Table feeder is used to feed sand from a bunker to a Conveyer or other downstream equipment where pre-set feed rate is required. The feed rate may be mechanically adjusted which would remain unaltered till it is re-set. These are available in three table sizes for various feed rates from 4 to 20 MT/hr.

Whizz Rotary Table Feeder will consist of a power driven circulated plate rotating directly below a hopper / bunker. A feed collar located immediately above rotating table used in conjunction with an adjustable plough, determines the volume of material discharged.

The lower edge of the feed collar will be parallel to the table with a predetermined gap from table top. This arrangement permits equal quality of material to flow under the collar and spread over the table as it resolves. The material is then ploughed off into the discharge chute. The plough inside the feed collar.

 

The major components of the Rotary Table Feeder will be :-

 

· The table will be fabricated from 12 mm thick M.S. plates and will be mounted on the output shaft of the gearbox. The table will be driven from the output shaft of the reduction gear.

· Adjustable plough assembly.

· Guard ring assembly.

Drive equipment will consist of TEFC sq. cage induction motor coupled through V-belt equipment to the input shaft of a totally enclosed oil immersed worm reduction gearbox. The drive unit will be mounted on a fabricated M.S. base frame.The Rotary Table feeder will have following technical parameters:

TABLE DIAMETER : 1200 to 1830 mm

CAPACITY: 5 to 30 TPH

MOTOR: 3 to 5 HP

Advantages:

  • May be used with difficult flowing materials
  • Convert batch processes into continuous process
  • Variable flow rates easily achieved
  • Include custom table diameters and storage volumes

Applications:

 

  • Power Industry
  • Mining Industry
  • Pulp and Paper Industry
  • Waste Industry
  • Mineral Processing
  • Food Processing
Yes! I am Interested

Diverter Valves Systems

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Diverter Valves Systems
Approx. Rs 50,000 / Piece
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Product Details:
Minimum Order Quantity1 Piece
BrandWhizz
ModelRound or Square Flanged
Sizeminimum 100mm Flange

Diverter Valves System

Diverter valves are effectively the traffic cops of a pneumatic conveying system, routing materials along the desired path with just a touch on a screen instead of the manually intensive and cumbersome efforts of switching a hose.Diverter valves are sometimes called switch valves, multi-way, or combination valves.

GENERAL DESCRIPTION AND SPECIFICATION

We have been widely appreciated in the market for providing supreme quality Diverter Valve to the customers. These products are highly demanded by the clients for their effective usage in large scale industries. The entire range is assembled using quality-tested components, under the expert guidance of our team of experienced professionals.

Whizz offers a wide range of tailor made Diverter Valve. They are designed for use in gravity flow applications handling abrasive materials such as coal and frac sand. Material from one source can be diverted to either of two or three destinations.Inline diverter valves are used in a dilute phase or dense phase conveying system to redirect the material flow in the conveying line.
In its simplest form a diverter valve has one inlet and two outlets or vice versa. When the medium flows through the inlet it can either be routed to

  • outlet A only
  • outlet B only
  • to both outlet A and B simultaneously.

This is achieved by two pistons (or discs) that move into the valve body and cover all or part of the outlets from either side. This action results in a completely dead space free valve. Alternatively, the valve can have multiple inlets and outlets. This allows for different substances to be brought together as required and routed to one or multiple lines or vessels.

Key Features:

  • Modular design
  • 2,3,4 or multiple inlets/outlets
  • Dead space free, unimpeded flow
  • Slow space avoidance
  • Metal to metal bubble tight seal
  • Stuffing box seal to atmosphere
  • Rotating and contoured pistons/discs
  • Control functionality option
  • Repairable in place
  • Customized design

The Diverter valve will have following technical Specifications.

  • Size: 1" to 36" as standard
  • Body: Stainless steel 1.4408(CF-8M)or 1.4401/1.4404
  • Inlet: Perpendicular to body
  • Outlet: 45°, 60° or 90°
  • Piston:Stainless steel 1.4401/1.4404 or 1.4541 (321)
  • Disc:Stainless steel 1.4401 / 1.4404
  • Spindle:Stainless steel 1.4122 (420)
  • Seat:Integrated seat (hard faced)
  • Sealing to atmosphere:Stuffing box
  • Temperature:minus 100° to 500° C
  • Process sealing:Metal to metal
  • Pressure range:All up to ASME 2500 (PN 320)
  • Connection types:Butt weld end or flanged
  • Actuators:Manual, hydraulic or electric

 

Basic Diverter Valve designs:

  • Y Type
  • T Type
  • R Type

 

Quality Attributes and Advantages are:

  • Handles aggregates, rock, glass cullet, sand, refectory mix and clinker
  • Leading edge of blade protected from material flow
  • Wear compensating shaft seal preventing leakage
  • Removable access doors for internal inspection, cleaning and maintenance
  • Positive seal of dust and fine powders
  • Material construction options available

Applications:

  • Steel Plants
  • Cement Plants
  • Power Plants
  • Pulp and Paper Mills
  • Sugar Mills
  • Waste water treatments
  • Mines
  • Process Plants
  • Material Handling Equipment
  • Pneumatic Conveying Equipment

 

Yes! I am Interested

Drag Chain Conveyor

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Drag Chain Conveyor
Approx. Rs 1 Lakh / Set
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Drag Chain Conveyor

Also known as drag conveyor in which the open links of a chain with various flight configuration drag material along the bottom of a trough.

GENERAL DESCRIPTION AND SPECIFICATION

Whizz offers a wide range of drag chain conveyors according to the customer requirement.The conveyor consisting of wooden or steel plates attached to endless chains and running in a trough through which the material is dragged.

Drag chain conveyors handle a wide range bulk materials ranging from Ash to Zinc. The versatile design and efficient utilization of space means the conveyor has a smaller footprint compared to other conveying technologies and a smaller, more energy efficient drive. Our Drag Conveyor moves material distances ranging from 20 to 200 feet or more.

Whizz Drag Conveyor is equipped with the industry’s most durable chain; an exclusive drop-forged, case hardened formula that contains a hard exterior coupled with a softer, malleable core. This combination provides the highest level of abrasion resistance while mitigating the risk of stress and breakage.

The flights are fixed between two strands of chain, drags the material from feeding end to the discharge end in open or closed trough. These are available in different widths and lengths as per the site requirements and are also used for handling slightly sluggish, loose or lumpy hot material. Sprockets, Chain and horizontal flights are driven by geared motor to move material.

Drag Chain Conveyors are designed for horizontal, inclined and vertical transport of sawdust, chips and other bulk goods. We provide customized solutions to our clients as per the site situations.Single or multiple chain strand enclosed trough conveyor system is continuously driven through a motor and geared reducer to ensure power consumption is low for each application.

Features are :

  • Dust-proof
  • Low noise
  • Sealed design
  • Can handle a wide range of materials including large and sticky
  • Robust and modular construction ensures easy maintenance
  • Suitable for high capacity and abrasive applications

The Drag Chain Conveyor will have following technical parameters.

Average Pitch for Chain : 125 to 200 mm
Breaking Load on Chain:9000to35000Kg (Variable according to the requirement)
Width range of chain : 276 to 482 mm
Max. Trough length : 200 Feet approx.
Motor rating: 1.5 to 2.2 KW
Operating Speed: 60 to 180 Feet per min.

Advantages:

  • Most cost-effective
  • Flexible in loading and unloading
  • Self-loading
  • Many possible discharge and loading points
  • Minimal product degradation during conveying

Applications:

  • The drag chain conveyor is ideally suited for transporting empty or loaded pallets, heavy products, and many types of flat-bottomed parts.
  • Since it has few moving parts, the drag chain conveyor provides a smoother movement of product.
  • Adjustable floor supports are available.
  • Ideal for handling dry, free-flowing materials
  • Aluminum Foundry Transfer Process
  • Abrasive materials over short distances including mill rejects, ash from boiler, economizer, gas air heater, cyclone and electrostatic precipitator or fabric filter.

Additional Information:

  • Minimum Order Quantity: 1 Set
  • Yes! I am Interested

    Double Flap Valve

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    Double Flap Valve
    Approx. Rs 50,000 / pc
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    Double Flap Valve

    Double dump valves, also known as double flap valves or double flap gates, are a type of airlock valve commonly used in industrial applications as a component in bulk material handling applications. Double dump valves are primarily used to discharge chunky or fibrous, bulk materials from hoppers, bins, and cyclones operating under positive or negative pressure. Theyare used to discharge a flow of material while at the same time serving as an airlock transition point to preserve the pressure differential above and below the valve. This type of material handling valve is ideal for use with bulky or abrasive materials that would tend to jam or damage a rotary feeder.

    GENERAL DESCRIPTION

    Whizz offers high quality Double Flap Valve to the customers, for handling volumetric flow of bulk materials up to 500 cum/hr. These valves are either operated by Gravity counterweight or Pneumatic or Hydraulic and can also be automated to suit the automated operation. Due to the ease of operation and easy maintenance our range of Double Flap Valves is widely appreciated in the market for its compact size and robust construction.

    Double Flap valves find application in Material Handling and Pollution control equipment, to isolate equipment from pressures while maintaining the flow of bulk material.

    The main components:

    Two trap-door flap plates 8mm thick manufactured from M.S. which opens and close on an alternating cycle. The top gate opens to allow collected material to drop through onto the bottom gate. The top gate then re-closes to prevent air leakage above the valve. The bottom gate then opens to allow material to pass completely through the valve. The bottom gate then re-closes to prevent air leakage below the valve. This cycle is continuously repeated in order to maintain a steady discharge of material from the valve, while maintaining a positive seal on the system.

    3 types of control systems:
    Pneumatically Operated
    Each flap plate has its own pneumatically operated cylinder and solenoid valve. The timing of the valve is controlled by an electronic signal sent to the solenoid valves.

    Counterbalance/Gravity Operated

    Each flap plate is held closed with a counterweighted arm. As material builds up on the top plate the weight of the head of material pushes it open where it dumps onto the bottom plate.

    Cam-operated/Motorized

    A motor-driven cam rotates and alternately opens the top gate and the bottom plate. A spring attached to the gate’s shaft re-closes the gates.

    The Double Flap Valve will have following technical parameters.

    • Max. Temperature Handled:1000°C
    • Differential Pressures:102 Kpa where positive is below
    • Abrasiveness: Some of the most abrasive materials can be handled
    • Lump Size: Depends on the valve opening
    • Motor rating:1 to 2.2KW
    • Opening to: 600mm square

    Features:
    Used as a substitute of rotary airlocks
    Maintain airlock and allow flow of dust across the valve
    Used to handle abrasive and gritty material

    Advantages:

    • Periodic Discharge
    • cost-effective
    • It can handle wide range of materials.
    • Flow is independent of pressure.
    • Custom made design of these valves ensure total satisfaction of customers' requirements.
    • Optimum opening at valve entry, thus minimizing blockages.
    • Heavy shaft diameters minimizing deflection.
    • Outboard bearings for non-contamination.
    Yes! I am Interested

    Rotary Airlock Feeder

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    Rotary Airlock Feeder
    Approx. Rs 50,000 / Unit
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    Rotary Air Lock Valve(RAV)

    They are also known by names Rotary Feeder, Rotary Valve, Rotary Airlock

    Principle of working

    The word ‘rotary’ refers to the fact that during operation of a rotary airlock, the vanes turn or rotate. As they turn, the pockets, which are formed between the vanes, become rotating pockets. The material being handled enters the pockets at the top, through the Inlet port, travels around in a rotating motion, and exits at the bottom, or through the Outlet port. As the vanes and pockets continue to turn, material continues to be moved from top to bottom, or from Inlet port to Outlet port, in a rotating motion.

    GENERAL DESCRIPTION

    Whizz offers a wide range of taylor made RAV. Whizz RAV are designed to discharge powders and granules from filters and cyclones designed to maintain high sealing and feeding efficiencies.
    The valves have robust cast iron body with stiffening ribs to prevent distortion under load and body inlets have integral shear planes to reduce product shearing loads. Valve bodies have square inlets and round outlets enabling valves to be connected to equipment with either square or round connections.

    Whizz rotors are fabricated in mild steel with closed ends, 8 blades and heavy duty shafts to withstand the differential pressures normally found in filter and cyclone applications. Valve end plates are located within the body to ensure concentricity and are fitted with inboard lip type shaft seals and ball bearings.

    Drive is provided by a worm geared motor flange mounted from the valve end plate and direct coupled to the rotor shaft.
    Technical parameters

    Diameter range of the Rotor : 150 to 800 mm

    Capacity range of the RAV : 0.05 to 405 m^3/hr.

    Range of Length for Rotor :200 to 900 mm

    Operating Speed Range : 15 rpm to 30 rpm

    Motor rating : 1 to 2.2 KW

    No. of Vanes : 8

    Advantages:

    · Safe starting under full product load

    · Smoother Discharge

    · most cost-effective
    Direct drive and fixed speed motor.

    Materials handled by RAV are:

    Cement, calcite, ash, glass powder, marble powder, plastic pellets, sawdust, pvc, fly ash, coal, coal dust.

    Applications:

    · It is used for Discharging Filters and cyclones.

    · For Silo/Hopper Emptying With Airlock.

    · It is used where Dosage Control, Mixing, Batching are done.
    · Conveyor Feeding / Discharging is one of the application.


    Additional Information:

  • Minimum Order Quantity: 1 Unit
  • Yes! I am Interested

    Bulk Material Diverter Systems Valves

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    Bulk Material Diverter Systems Valves
    Approx. Rs 30,000 / Set
    Get Best Quote
    Product Details:
    Minimum Order Quantity1 Set
    BrandWhizz
    Sizemin 150X150mm

    Diverter Valves System

    Diverter valves are effectively the traffic cops of a conveying system, routing materials along the desired path with just a touch on a screen . Diverter valves are sometimes called switch valves, multi-way, or combination valves.

    GENERAL DESCRIPTION AND SPECIFICATION

    We have been widely appreciated in the market for providing supreme quality Diverter Valveto the customers. These products are highly demanded by the clients for their effective usage in large scale industries. The entire range is assembled using quality-tested components, under the expert guidance of our team of experienced professionals.

    Whizz offers a wide range of tailor made Diverter Valve. They are designed for use in gravity flow applications handling abrasive materials such as coal and frac sand. Material from one source can be diverted to either of two or three destinations.Inline diverter valves are used in a dilute phase or dense phase conveying system to redirect the material flow in the conveying line.
    In its simplest form a diverter valve has one inlet and two outlets or vice versa. When the medium flows through the inlet it can either be routed to

    • outlet A only
    • outlet B only
    • to both outlet A and B simultaneously.

    This is achieved by two pistons (or discs) that move into the valve body and cover all or part of the outlets from either side. This action results in a completely dead space free valve. Alternatively, the valve can have multiple inlets and outlets. This allows for different substances to be brought together as required and routed to one or multiple lines or vessels.

    Key Features:

    • Modular design
    • 2,3,4 or multiple inlets/outlets
    • Dead space free, unimpeded flow
    • Slow space avoidance
    • Metal to metal bubble tight seal
    • Stuffing box seal to atmosphere
    • Rotating and contoured pistons/discs
    • Control functionality option
    • Repairable in place
    • Customized design

    The Diverter valve will have following technical Specifications.

    • Size: 1" to 36" as standard
    • Body: Stainless steel 1.4408(CF-8M)or 1.4401/1.4404
    • Inlet: Perpendicular to body
    • Outlet: 45°, 60° or 90°
    • Piston:Stainless steel 1.4401/1.4404 or 1.4541 (321)
    • Disc:Stainless steel 1.4401 / 1.4404
    • Spindle:Stainless steel 1.4122 (420)
    • Seat:Integrated seat (hard faced)
    • Sealing to atmosphere:Stuffing box
    • Temperature:minus 100° to 500° C
    • Process sealing:Metal to metal
    • Pressure range:All up to ASME 2500 (PN 320)
    • Connection types:Butt weld end or flanged
    • Actuators:Manual, hydraulic or electric

     

    Basic Diverter Valve designs:

    • Y Type
    • T Type
    • R Type

     

    Quality Attributes and Advantages are:

    • Handles aggregates, rock, glass cullet, sand, refectory mix and clinker
    • Leading edge of blade protected from material flow
    • Wear compensating shaft seal preventing leakage
    • Removable access doors for internal inspection, cleaning and maintenance
    • Positive seal of dust and fine powders
    • Material construction options available

    Applications:

    • Steel Plants
    • Cement Plants
    • Power Plants
    • Pulp and Paper Mills
    • Sugar Mills
    • Waste water treatments
    • Mines
    • Process Plants
    • Material Handling Equipment
    • Pneumatic Conveying Equipment
    Yes! I am Interested

    Feed Hoppers And Bins Fitted With Screw Feeders

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    Feed Hoppers And Bins Fitted With Screw Feeders
    Approx. Rs 1 Lakh / Unit
    Get Best Quote
    Product Details:
    Minimum Order Quantity1 Unit
    BrandWhizz
    Dimensionto suit layout
    Capacityas per requirement

    Whizz offers customised tailor made hoppers and bins for various types of bulk materials , individually configured and designed for unique material characteristics such as stickyness , abrasiveness , humidity etc

    Usually delivered with Custom feeders for volumetric or gravemetric feed rates
    Yes! I am Interested

    Industrial Feeder

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    Industrial Feeder
    Approx. Rs 1 Lakh / onwards
    Get Best Quote

    We have been widely appreciated in the market for providing supreme quality Feeder to the customers. These products are highly demanded by the clients for their effective usage in large scale industries. The entire range is assembled using quality-tested components, under the expert guidance of our team of experienced professionals.

    The feeder is used to feed sand from a bunker to a Conveyer or other downstream equipment where pre-set feed rate is required. The feed rate may be mechanically adjusted which would remain unaltered till it is re-set. These are available in three table sizes for various feed rates from 4 to 20 MT/hr.

    Whizz Feeder will consist of a power driven circulated plate rotating directly below a hopper / bunker. A feed collar located immediately above rotating table used in conjunction with an adjustable plough, determines the volume of material discharged.

    The lower edge of the feed collar will be parallel to the table with a predetermined gap from table top. This arrangement permits equal quality of material to flow under the collar and spread over the table as it resolves. The material is then ploughed off into the discharge chute. The plough inside the feed collar.


    Additional Information:

  • Minimum Order Quantity: 1 onwards
  • Yes! I am Interested

    Material Handling Diverter

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    Material Handling Diverter
    Approx. Rs 1 Lakh / onwards
    Get Best Quote

    We have been widely appreciated in the market for providing supreme quality Diverter Valve to the customers. These products are highly demanded by the clients for their effective usage in large scale industries. The entire range is assembled using quality-tested components, under the expert guidance of our team of experienced professionals.

    Whizz offers a wide range of tailor made Diverter Valve. They are designed for use in gravity flow applications handling abrasive materials such as coal and frac sand. Material from one source can be diverted to either of two or three destinations.Inline diverter valves are used in a dilute phase or dense phase conveying system to redirect the material flow in the conveying line.


    Additional Information:

  • Minimum Order Quantity: 1 onwards
  • Yes! I am Interested

    Chain Conveyors

    Chain Conveyors
    Approx. Rs 1 Lakh / onwards
    Yes! I am Interested



     
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    Call Us: +91-8048600106
    Whizz Engineering Services Private Limited
    Rajeev Gulavani (Marketing Director)
    Survey No. 15/1, Mangadewadi, Gujarwadi Road Katrajnagar, Katraj, Near Asvee Trading,
    Pune - 411046, Maharashtra, India
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